Product Features & Advantages
- Air Interlaced Filament Structure
The yarn is produced through a compressed-air interlacing process, where filament yarns are entangled without mechanical twisting. This structure stabilizes filament distribution and reduces filament migration during continuous feeding in hosiery knitting machines.
- Stable Operation in Hosiery Machines
During circular sock knitting, the yarn passes through feeders, guide components, and needle zones under repeated cyclic tension. The interlaced structure helps maintain stable yarn movement and reduces instability caused by tension fluctuation at high rotational speed.
- Controlled Elastic Recovery Behavior
The elastic core stores tensile energy during stretching, while the interlaced outer filaments control extension movement. This structure maintains stable recovery behavior after repeated stretch–release cycles in sock production.
- Reduced Filament Separation During Processing
Filament cohesion generated by the air covering process helps reduce separation and loose filament formation during friction contact with metal guides and needles, especially in continuous high-speed knitting operation.
- Denier & Elasticity Configuration
Different denier ranges and elasticity levels can be adjusted according to hosiery machine gauge, fabric density, and sock compression requirements. The yarn structure is configured to maintain stable feeding behavior during continuous circular knitting.
- Nylon / Polyester Filament Options
The covering layer can be produced with nylon or polyester filament yarns based on surface friction behavior, fabric touch requirements, and machine processing conditions in hosiery production systems.
- Cone Winding & Packaging Adjustment
Cone size, winding format, and packaging configuration can be customized to match hosiery factory production lines, helping maintain stable unwinding and long-cycle machine operation during bulk production.
FAQ
What causes filament separation during hosiery production?
Filament separation usually occurs when interlacing density is insufficient or machine tension fluctuates excessively during high-speed feeding and needle contact.
Can elasticity be adjusted for different sock structures?
Yes, elasticity can be controlled by changing the spandex ratio, denier configuration, and interlacing density, depending on compression level and fabric stretch requirements.
How is yarn consistency controlled during production?
Each batch is checked for interlacing uniformity, denier stability, and elongation response behavior to maintain consistent performance during continuous knitting operation.
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