Air Covered Elastic Yarn

Air Covered Elastic Yarn

Air Covered Elastic Yarn is an elastic yarn produced by combining an elastic filament and covering filament through an advanced air-covering process. Using compressed air technology, the filaments are intermingled into a cohesive structure without traditional mechanical wrapping, creating a yarn with balanced elasticity, uniform filament distribution, and stable structural integrity.
The air-covering method allows the elastic filament to maintain its stretch and recovery characteristics while improving yarn cohesion and processing stability. Compared with conventional covered yarns, Air Covered Elastic Yarn offers a lightweight structure, consistent elongation behavior, and reliable recovery performance. The integrated filament arrangement helps ensure uniform yarn quality and supports efficient textile manufacturing processes requiring stable elastic yarn performance.
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Description
Technical Parameters
Elastic Performance & Recovery Behavior
 
  • Controlled Stretch–Recovery Cycle

The yarn is engineered to maintain a predictable stretch–recovery response, allowing it to extend under tension and return in a controlled manner during repeated deformation cycles in textile processing.

  • Stable Elastic Response

The air-covered structure helps stabilize the interaction between polyester and spandex filaments, ensuring a consistent elastic reaction even under variable machine conditions and continuous operation.

  • Consistent Recovery Force

The spandex filament delivers steady recovery force after stretching, while the filament integration structure helps maintain balanced elastic output across different production batches.

 

Covered Yarn 20D
Fabric Consistency & Appearance

 

Uniform Fabric Texture

The air-covered structure ensures evenly distributed filaments within the yarn, helping achieve a consistent and smooth fabric texture across different production batches.

01

Consistent Elasticity Distribution

Balanced integration of elastic and covering filaments allows uniform stretch behavior throughout the fabric, reducing localized tension differences and improving overall fabric balance.

02

Smooth Surface Performance

The yarn structure helps minimize surface irregularities during knitting, resulting in a cleaner, more refined fabric surface with improved visual quality.

03

Reduced Fabric Irregularity

Stable filament arrangement and controlled yarn formation help reduce uneven knitting marks, tension streaks, and structural inconsistencies in the final fabric.

04

 

FAQ

 

What makes ACY 2070 different from SCY or DCY yarns?
ACY 2070 uses an air-covering (air intermingling) process, which creates a more integrated and uniform yarn structure without mechanical wrapping, resulting in stable processing and consistent elasticity.

 

Is ACY 2070 suitable for high-speed knitting machines?
Yes. It is designed for stable yarn feeding, smooth tension behavior, and continuous operation, making it suitable for modern high-speed knitting systems.

 

What affects fabric uniformity when using ACY yarn?
Fabric uniformity is mainly influenced by yarn consistency, filament distribution, machine tension settings, and knitting conditions.

 

 

 

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